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PC Visor mould | |
Mold Size |
500x450mm / advice choose 250Ton injection machine |
Mold cavity |
Single cavities |
Mold Steel |
2316 steel, the original hardness is HRC32 degree |
Mold steel treatment way |
At final arranged hardness treatment for the core and cavity plates to HRC45 degree by vacuum quenching treatment |
Mold gate way |
Cold runner |
Mold uselife |
800000 shots |
Mold cycle time |
32 sec |
1st. Test mold time |
50 days after confirmed mold drawing files |
Mold doff way |
ejector |
Package |
PET film covered then packing into standard wooden case |
-If this PC Visor mould can work full automatic or not?
Yes, can be do. But on normal need take it out from mould by human, as easy get marks if work full automatic.
-How many days needed for this visor mould?
As this visor mould need long time for human polish, then we only can arrange first time test mould within 50 days, must leave 10-15 days only for polish.
-If this PC visor need any treatment or not?
Some client need UV coat, some no good. that is demands on their market.
If need more information about this mould, pls contact with us. tks!
Process | |
Mold steel |
P20, 718, 2738, 2344, 2316, S136, 3Cr13, 38CrMoAl, Mov and more |
Mold cavity |
1 or more (depend on client) |
Surface treatments |
electroplate (in order to prevent rust), thur. nitrogen (in order to rise surface hardness), vacuum quenching (in order to rise whole hardness) |
Plastic materials |
PP, PVC, PPR, ABS, PA, PC, POM, PS, PET, HDPE, LDPE and other |
Software |
UG, PRO-E, MOLDFLOW, CAD, CAE, VISI |
Mold gate way |
cold runner/hot runner/semi-hot runner |
Mold base |
HASCO, DME, LKM, HOME-MADE |
Mold doff system |
ejectors, off-plate, air valves, hydraulic jars, air jars, air ejectors, oil-motor and more |
Mold cooling |
Water cooling/air cooling/beryllium bronze cooling |
Mold payment |
50% down payment by T/T, 50% balance by T/T before shipment |
Mold shipment |
By sea/air/train |
Mold packaging |
packed into standard wooden cases |
Mold quotation |
most reasonable as rich experience |
Technology
1) Mould structure design
Professional designers provide you with reasonably designed mould to shorten cycle hours.
Reducing unnecessary procedure improves efficiency.
2) Mould cooling system
According to the structural characteristics of the product and the appearance of the product , We design a reasonable form of gate for mould, such as a large gate, hidden gate, fan gate, needle gate, pin point gate etc., a reasonable channel of runner design make mold temperature balance in the shortest time to improve mould precision and productivity.
3) Accessory for mould
Slide, guide pin, guide sleeve, lifter blocks and so on are taken by wear-resistant standard parts, to ensure the mould life.
4) Deal with mould
Quenching the mold, heat treatment to improve the hardness, then Nitriding temperature is lower , the mold will no longer need to quench mold with high surface hardness and wear resistance more than HV850
Service
1) We can repair the mould in one year for some free and provide technology. .
2) Gurantee period is 12months starting from the date of moulds accept in the Buyer’s factory.
3) If the moulds happen the big problem, The moulds cannot repaired, the Buyer cannot solve the problems,eg, mould crack, product can’t moulding…any big problem(except the human error) due to the mould life can’t reach to guranteed shots.the Seller and Buyer's negotiate to slove the problem, the buyer can send it back to the factory to repair or If serious, the Seller have resposiblity to make new mould for the Buyer.
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